The need to deliver a greater degree of efficiency, accuracy and capability for the job has pushed capsule filling machine manufacturers forward with multiple innovations. The GKF 700 capsule filling platform from Bosch Packaging Technology was expanded to include the new model, Lihrs disclosed, "now fills up to 72,000 capsules per hour - an increase of some 25% in output. The machine also features a modular design, making it easy to upgrade and customize the system for specific pharmaceutical applications.
IMA Group's capsule-filling machines feature sophisticated robotics. Robotic arms for capsule handling on the IMA ADAPTA 50 result in a cycle time cut by -30% and higher precision. This innovation reduces human error dramatically, maintaining the consistency between production batches.
MG2 has developed the new data analytics and connectivity solution. The Planeta Q capsule filling machine is one such example; it offers Internet of Things (IoT) features for real-time monitoring, production metrics including fill weight/counts and speed/efficiency. It also enables factory owners to better use their resources, saving an average of 20% on downtime and maintenance.
ACG Worldwide has designed a novel machine incorporating 3D printing technology for fast prototyping and personalization of capsule filling components. This tool shortens a new product development cycle by 50%, supporting pharma to have quicker-time-to-market. ACG's Machines, also come with sophisticated sensors that monitor quality control parameters in real-time to ensure each capsule is compliant as per industry standards.
The first-ever brand-new model put on display was Fette Compactings, which is aimed to ensure sustainability. They are the AVC6 autoloading vertical cartoner, LF150 case packer and market-leading FEC 40 capsule filling machine that uses at least 15% less energy than its predecessors while using recyclable materials for component parts. Indeed, it is a sustainable manner that not only drives down operational cost but fits with worldwide environmental compliances & business social responsibility initiatives as well.
An example is Sejong Pharmatech implements with its machines an advanced regression model that can perform predictive maintenance by AI. The SF series now features machine learning algorithms to predict when components are likely to fail, cutting unplanned downtime by 40%. This innovation allows non-stop production and is part of a commitment to offer manufacturers the lowest cost of ownership.
Aipak Pharmaceutical Machinery has provided it with a miniature and portable approach how to transport lower amounts of products. The new NJP-800 model of Liquid filling machines is small and so suitable for either smaller scale manufacturers or research laboratories. In a small footprint, this machine operates at up to 80,000 capsules/hour and is user-friendly for operator of every level.
The impetus behind these innovations by capsule filling machine manufacturers is a demand for more productivity, preciseness and flexibility in the world of pharmaceutical manufacturing. Every innovation demonstrates the industry's dedication to accommodating healthcare and medical needs as they change with high-quality production standards and affordable operations.